Small design changes can have a significant impact on production efficiency and cost savings. In this case, a simple yet effective idea led to a 20% reduction in costs. By replacing the handle’s two narrow metal bands with a single, wider band, only one screw was required for assembly instead of two. This change not only simplified the assembly process but also made it faster and easier, reducing both labor time and material costs.

Such small improvements in the production process can accumulate, leading to substantial savings over time. This example highlights how even minor adjustments in design or manufacturing can have a great effect on overall efficiency and profitability. It underscores the importance of continuously seeking out and implementing small, smart changes to optimize production processes.